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 Post subject: Kawasaki KV75
PostPosted: Thu Oct 08, 2015 5:02 pm 

Joined: Wed Sep 17, 2014 6:24 pm
Posts: 86
Location: Southern California
A friend picked this up, had some fun and then it stopped shifting. He didn't have time to mess with it so gave it to me.

Problems:

Won't shift.
Leaking oil all over the place.
Throttle sticking, not original.
Brakes shoes worn out scraping the drum.
Handle bar welded..... poorly.
Headlight bucket bent broken not working.
No tail light assembly.
Wiring cut/hacked.
Points pitted and condenser bolted to the coil.
Leaking crank seals.
Leaking shift shaft seal.

That's just what I can remember off the top of my head. lol


Figured I'd post some pics of the rebuild as it goes along.


Image

Image

Image

Image

Image


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 Post subject: Re: Kawasaki KV75
PostPosted: Thu Oct 08, 2015 5:23 pm 

Joined: Sun Sep 01, 2013 10:52 pm
Posts: 1223
Location: South Dakota
I always liked those bikes. I rode one in a min-bike motocross race back in 1972, I did bad. :lol:

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1969 H1, 1971 G3SSA, 1974 G5, 1973 H2A, 1975 S3A, 1975 H1F, 1973 Z1, 1988 HD FLTC, Captain America chopper, 2000 Excelsior Henderson, 1965 Bridgestone BS90


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 Post subject: Re: Kawasaki KV75
PostPosted: Thu Oct 08, 2015 5:59 pm 
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Joined: Tue Jun 21, 2011 10:09 am
Posts: 579
Well, the price was right. Have fun!


Lane


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 Post subject: Re: Kawasaki KV75
PostPosted: Sat Oct 10, 2015 6:07 am 
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Joined: Thu Jun 09, 2011 7:03 am
Posts: 4604
Location: Milang, South Australia
Half the battle is knowing what is wrong with it.....you are on top of it all! :thumbup:

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"One day, your life will flash before your eyes. Make sure it's worth watching." : anon.


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 Post subject: Re: Kawasaki KV75
PostPosted: Sat Oct 10, 2015 7:01 pm 

Joined: Sun Sep 18, 2011 10:14 pm
Posts: 298
Location: East Troy, WI
You may want to have your family review your 911 dialing procedure if you get it running...they're dangerously fun and powerful.


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 Post subject: Re: Kawasaki KV75
PostPosted: Thu Oct 15, 2015 12:00 pm 
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Joined: Wed Oct 08, 2014 10:10 am
Posts: 100
Location: Los Angeles
At least it ran when I gave it to you :lol:

I just hope you dont hate me by the time you are done rebuilding it

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69 H1, 77 KH400, 72 S3, 72 S2, 71 F6, 72 H2, 73 H2, 72 H1, 73, H1, 74 H1, 70 A1, 75 KH250 (2) 73 S2 (2)


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 Post subject: Re: Kawasaki KV75
PostPosted: Thu Oct 15, 2015 12:42 pm 
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Joined: Wed Jun 08, 2011 10:41 pm
Posts: 3489
Location: Mount Vision, NY
:lol: :lol: :lol: BREAK OUT DA WALLET . . . .

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Bad decisions make the best stories.



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 Post subject: Re: Kawasaki KV75
PostPosted: Sun Oct 18, 2015 12:35 pm 

Joined: Wed Sep 17, 2014 6:24 pm
Posts: 86
Location: Southern California
I wish I had a video of Mr_Dunev starting this thing. He put the front tire up against a steel pole and kicked the engine over as the rear tire was screeching against the pavement fighting for it's life trying to start. He kept saying it's starts really it does it's just stuck in gear. :banghead Oh I hated to see the poor little bike being molested like this so I had to have it. I think it did start briefly before it gasped it's last breath and I thanked the motorcycle gods for putting it out of it's misery.

I spent 4 hours on it yesterday and hopefully I'll have some video of it running very soon.


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 Post subject: Re: Kawasaki KV75
PostPosted: Sun Oct 18, 2015 1:02 pm 
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Joined: Wed Jun 08, 2011 11:34 pm
Posts: 9839
Location: North Central NC
What's in the bottom photo? It looks like a broken plastic shift pawl, but it can't be.

You can add to the list: Fuel filter installed backwards.

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If it surges, that's normal, upshift.


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 Post subject: Re: Kawasaki KV75
PostPosted: Sun Oct 18, 2015 1:10 pm 
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Joined: Tue Jun 07, 2011 6:36 am
Posts: 2694
Location: Dandridge, TN, USA
If you need it....
http://3cyl.com/mraxl/manuals/KV75-Service.pdf

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Answers are here: http://kawatriple.com/


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